Douran Production Management Systems

Douran production management systems is to plan and control the factors of production (raw materials, machines and manpower), log production and preparation of analytical reports for senior executives and other parts of the organization. These systems are associated with other Enterprise Resources Planning (ERP) systems, such as repairing and maintenance systems, human resource management, and financial resources management. However, this systems feature individual or integrated deployment with other Douran ERP subsystems.

The features of Douran Production Management system are as follows:

Production Management System
•    Support production methods, such as MTS, MTO and ETO
•    Define production process (OPC), and view its graphical structure
•    Define Holding of plants, production lines and workplaces, products and production capacity of each line
•    Define production calendar for production lines, machines and workplaces
•    Define different BOMs for a product, and view tree-structured BOMs
•    Manage large-scale production plan
•    Generate production worksheets, and record Time sheets ( performance report) of production lines, workplaces and related staff
•    Comparison report between the production plan and actual performance
Material Requirements Planning (MRP) system
•    Define and/or calculate Master Production Schedule (MPS)
•    Calculate the net requirements of materials, semi-finished and finished products in defined intervals
•    Automatic issuance of purchase and/or production requests associated with the schedules defined for different activities
•    Taking lead time and lot size into MRP calculations
•    Evaluation of production machines’ capacity for each planning horizon associated with machine available time

Quality Control System
•    Sampling location information management
•    Manage information of required skills, and skills of staff
•    Manage quality control tests  for each product, categorize tests, and set acceptance criteria for each test
•    Manage quality control document, determine start and end times for quality control, determine the status of input goods, and record test results
•    Manage quality control re-tests, manual or automatic
•    Order quality control tests for internal, external, and vendor requests